Long Rails
Keeping in view the importance of significantly growing rail sector in India and the nearby markets,
JSPL has pioneered manufacturing of 121 meter as rolled long track rails and a facility to factory
weld these rails in welded lengths of up to 484 meters with only 3 welds. These long track rails are a
testimony to JSPL's manufacturing capabilities where continuous innovation is a practice rather than
an exception.
JSPL manufactures rails with cutting edge equipment’s and accumulated world class technology to
produce uniform high quality long rails for mixed traffic, Metros, High Speed and Heavy Haul
Applications. High Quality JSPL Rails reflect the superior manufacturing process and quality control
systems that we have developed over the years. Our quality is controlled by rigorous quality checks
such as HYDRIS, UT, Eddy current and other online automatic systems.
JSPL is the pioneering in manufacturing Head Hardened Rails first time in India, with enhanced wear
resistant properties, uniform head hardened layer and greater depth of Hardness, required for High
Speed Tracks, Metro Rails and other Heavy haul Applications with very high strength and low residual
stress allowing improved life cycle and thereby making it cost efficient.
Advantages of Head Hardened Rails:
- Uniform Head Hardened Layer
- Excellent Wear Resistance
- Lower Residual Stresses
- Excellent Symmetry in Cross-section
- Superior Quality and Good Economy
Long rails from JSPL help in achieving a drastic reduction in the welded joints, providing enhanced
safety, cost reduction and travel comfort. The company’s products are subjected to stringent quality
norms and therefore match all international standards. JSPL Rails meet the specification of IRS, EN,
UIC and other international specifications.
JSPL is also a preferred supplier for crane rails which find widespread usage in electric overhead
travelling (EOT) cranes as well as for gantry crane operations.
Flash-Butt Welded Rail Panels
The rails can be supplied in a customised finished lengths ranging from 13 meter to 121 meter, a
modern flash-butt welding plant equipped to produce up to 484 meter long flash butt welded rail panels
is also available. The company has the facility for transporting such long rails to the construction
sites.
The manufacturing plant is equipped with state-of-the-art facilities that aid continuous on-line
inspection and quality control, helping to adhere to specifications laid down by the Indian Railways
and other international organisations..
The rails are rolled in different sections ranging from IRS-52, UIC-54 & UIC-60 confirming to
Indian Rail specifications, IRS T-12 as well as various other international railway specifications.
