LURGI
Coal Gasification Plant
JSPL has taken the technological knowhow and key process
equipments from Lurgi (South Africa) for producing Syn Gas
from Coal through a technology known as ‘Fixed Bed Dry
Bottom Coal Gasification process’. The plant will
produce 225,000Nm3/h of pure Syn gas from 7 number of
Gasifiers.
Technological Advantage
This coal gas is a substitute for Natural
Gas and the quantity produced will suffice for DRI (Direct
Reduced Iron) as a reducing agent as well as other plants
(as fuel).
Locally available high ash coal after
washing is used in the Gasifiers to produce Synthesis Gas.
Danieli/HYL
DRI (Direct Reduced Iron)
JSPL has taken the technological knowhow and key process
equipments from Danieli (Italy) / HYL (Mexico) for producing
DRI by a technology called Energiron. This DRI (hot or cold)
will be fed to EAF for producing liquid steel. The capacity
of the DRI plant will be 2.5 Million TPA which will be the
largest capacity DRI Plant in the world.
Technological Advantage
This plant is capable of producing DRI by
using either 100% Coke Oven Gas or 100 % Syn Gas generated
from Coal Gasification unit or a combination of both.
The Hot DRI will be feed directly into the
Electric Arc Furnace by a pneumatic conveying system called
"HYTEMP". This will be used for the first time in
India.
Uniform quality and Higher Carbon
percentage, leading to increase in productivity of EAF.
Environment friendly
Midrex
DRI (Direct Reduced Iron)
JSPL has taken the technological knowhow and key process
equipments from Midrex,USA for producing DRI by using Syn
Gas generated from Coal Gasificaion.This DRI (hot or cold)
will be fed to EAF for producing liquid steel. The capacity
of the plant will be 1.8 Million TPA, one of the largest
capacity DRI Plant in the world.
Technological Advantage
This will be the first DRI plant in the
world to produce cold/hot DRI using Synthesis Gas (Syn Gas)
generated from Coal Gasification process.
The Hot DRI will be feed directly into the
Electric Arc Furnace by a metallic pan conveyor. This will
be used for the first time in India.
Uniform quality and Higher Carbon
percentage, leading to increase in procuctivity of EAF.
Environment friendly
SMS-Siemag
Electric Arc furnace No. 1
JSPL has taken the technological knowhow and key process
equipments from SMS Siemag(Germany) for 1 x 250T EAF, 1x250T
LF, 1x250T duplex RH, which will produce more than 2.0 MTPA
liquid steel per annum. This will be the largest size
Electric Arc Furnace in India.
Technological Advantage
Flexibility to use both Cold / Hot DRI and
Hot Metal as feed mix, which gives JSPL the advantage of
operating the furnaces with minimum energy consumption and
high productivity.
The Hot DRI produced from the DRI plant
will be feed directly into the Electric Arc Furnace by a
metallic pan conveyor which will be used for the first time
in India.
Siemens VAI
Slab Caster
JSPL has taken the technological knowhow and key process
equipments from Siemens VAI, UK for a single strand slab
caster which will produce1.6 MT of slabs per annum.
Technological Advantage
The caster is capable of producing slabs
having thickness 200-300 mm & width 1000-2300mm
SMS-Siemag
BOF Shop No. 1
JSPL has taken the technological knowhow and key process
equipments from SMS Siemag(Germany) for 2 x 250T BOF, 3x250T
LF, 1x250T duplex RH, which is capable of producing 5.0 MTPA
liquid steel per annum.
Technological Advantage
This will be first plant in India, equipped
with DRY type De dusting system which is more environmental
friendly and Energy Efficient.
Siemens VAI
Plate Mill
JSPL has taken the technological knowhow and key process
equipments from Siemens VAI for a 5.0 metre wide Plate Mill.
As part of the Company’s forward integration process
of completing the process chain to produce value-added
Finished Product, establishment of a 5.0 metre wide Plate
Rolling Mill is on the anvil that would produce discrete
plates in straight lengths for use in pipe making plants.
This will be one of the widest plate mills in India having
capacity of 1.5 MTPA.
Technological Advantage
Manufacturing longitudinal welded pipes
& spiral-welded pipes
Bridge, Automobile Beam, Boiler and high
pressure vessel making
Ship building
Siemens VAI
Sinter Plant
JSPL has taken the technological knowhow and key process
equipments from Siemens VAI, Austria for a state-of-the-art
490 m2 (5.0 MTPA) Sinter Plant. Sinter is a feed-mix to the
blast furnace which has contributed significantly in
increasing the efficiency of the blast furnace iron-making
process.
Technological Advantage
The use of intensive mixer and granulator
in place of conventional mixing and re-rolling drum has led
to substantial improvements in productivity, a stable sinter
quality and reduced coke consumption. It also gives higher
flexibility for the sintering of iron ores with higher
percentage (up to 70%) of ultra fines
Siemens VAI
Blast Furnace
JSPL has taken the technological knowhow and key process
equipments from Siemens VAI to establish a 4554 m3 Blast
Furnace, the biggest in India with state of the art
technology, which will produce nearly 4.2 MT of hot metal
per annum. This hot metal along with DRI will act as a
potential charge mix to the EAF and BOF
Technological Advantage
The blast furnace will produce average and
maximum 11,000 & 12,000 tons per day of Hot Metal with
very high Pulverize Coal Injection rate (250 kg/thm) and
high Oxygen enrichment (up to 9%).
